LyoPilot S Series, 1-chamber for pilot

Fitted with stainless steel shelf areas with synthetic silicone heat transferfluid, the unit comes standard with a stoppering system. Featuring a compact footprint and supporting in-situ freeze-drying, it is equipped with PAT tools to conduct eutectic point testing and freezing point determination.


The Antech Pilot S Series meets industry standards for freeze-drying process development within pharma and biotech industries, and is suitable for research involving pharmaceutical proteins, microorganisms, soil testing and food applications.


Single chamber systems

-  Compact design with highly efficient and economical operation.

-  Excellent drying rates for sensitive materials and products with low eutectic points or low collapse temperatures.

-  Built-in ice condenser shortens drying time and avoids vapor condensation in vacuum pump.

-  Up to 8 external vials available as options.

Shelves

-  Stainless steel shelf areas with silicone heat transfer fluid, providing excellent thermal conductivity.

-  Pulse-type electronic expansion valve, featuring a wide regulation range, quick and precise control on shelf 

   temperature, and low energy consumption.

-  The uniformity of different layers and a same layer is within 1°C.

-  Hydraulic stopper system as standard.

Refrigeration & ice condenser

-   Ice condenser temperature reaches -90°C.  

-   Built-in ice condenser coils for higher efficiency.

-   Hot gas defrosting, quickly proceed to the next freeze-drying process.

-   Mechanism door lock for convenient cleaning.

Vacuum control

The vacuum degree and duration of each step can be set and controlled at auto mode. Pirani vacuum gauge with accuracy 0.001mbar. Vacuum control reduced drying time by up to 40%.

Advanced Pirani vacuum gauge allows:

-   Airtightness check: before freeze drying process, set a vacuum degree 600~950mbar to check airtightness.

-   Gas backfill: after freeze-drying completed, set a vacuum degree 500~800mbar, to backfill inert gas, so that the vial can be plugged under a slightly negative pressure for a longer storage time.

Unique system LyoSMART+ controller 

LyoSMART+ controller provides an easy-to-use and intuitive user interface. 

All of the extensive accessories are also integrated. Reproducible results are assured by automatic process sequences.

Convenient and intuitive

-   Color touchscreen with clear display.

-   Automatic or manual mode.

-   Intuitive program entry, using various freeze-drying sequences and recipes.

-   Memory space for 30 user-defined programs with 36 steps.

-   Real-time freezing drying diagram display, selective parameter display, data query & export.

-   Set safety values such as vacuum level and resistivity for process feedback control.  

-   Password protection for startup and lock screen protection.  

-   Equipped with USB port & RS232 port.

PAT(Process Analytical Technology) Tools

Freezing point determination

-   The LyoTR sensor monitors both electrical resistance andproduct temperature. From the curves of both of these variables, operator can determine the eutectic point and freezing point of product.

-   The LyoTR sensor allows automated control of the energy supply to the shelves during the main drying phase to avoid critical temperatures during the main drying phase, which reduces product defrost risk.

Product Temperature Measurement

The product temperature influences the form of the ice structure and the speed of the freeze drying process, and it can initiate a thawing process. The product temperature is monitored during the measurement process.

The ultra-fine Pt100 probe with flexible wire harness is compact, highly resistant to interference, corrosion-resistant, and easy to calibrate.

Comparative pressure measurement (optional)

The end of the main drying phase can be detected by using two different vacuum measurement sensors: Pirani vacuum gauge and capacitive vacuum sensor.


When the difference between the pressure measurements falls below a preselected threshold, it indicates that main drying has concluded.


ModelLyoPilot S4
TypeChamberSingle-chamber
Stopper 
Ice condenserTemperature (approx.) *-90°C
Max. capacity4 kg
Performance3kg/24h
DefrostingHot gas 
Shelf TypeSilicone heat transfer fluid
Dimensions(W x D)240 x 410 mm
Number of shelves2+1
Area 0.2 m²
Spacing 60 mm
Hydraulic stoppering Top  to bottom
Temperature range-55°C ~ +60°C 
Temperature accuracy0.1 °C 
BasicDimensions (W x D x H)680x738x1400 mm
Weight 290 Kg
Noise level (approx.)52  dB(A)
PowerElectrical connection220V/50Hz
Rated power1800 W
ControllerDisplay 8" touch screen
Operating systemLyoSmart+
Password protection
VacuumPirani vacuum gauge 
Capacitive vacuum sensor
Vacuum control accuracy 0.001 mbar
Vacuum leakage rate<0.005 mbar L / s
Vacuum pump
Process
control
Safety pressure
LyoTR monitoring to prevent defrosting 
Temperature comparison
PAT toolsFreezing point determination
Product temperature measurement
Comparative pressure measurement
CommunicationData record
USB port
RS232 port
LyoSOFT (software for process control and documentation)
Vial closureHydraulic stoppering 
Automatic gas backfill
Automatic areation
ShippingPacking size (W x D x H)850x750x1750mm
Gross weight360 Kg


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